Ividiyo
Incazelo Okujwayelekile
Umshini we-TP-TGXG-200 we-othomathikhi webhodlela ozenzakalelayo usetshenziselwa ukuklebhula amabhodlela ngokuzenzakalelayo. Kusetshenziswa kabanzi ekudleni, emikhakheni, izimboni zamakhemikhali nokunye. Akunamkhawulo esakhiweni, ezibonakalayo, usayizi wamabhodlela ajwayelekile kanye nezinsimbi. Uhlobo oluqhubekayo lwe-capling lwenza i-TP-TGXG-200 ivumelane nejubane lokupakisha elihlukahlukene lokupakisha. Lo mshini unezinjongo eziningi, ezisetshenziswa kabanzi futhi zisebenza kalula. Ukuqhathanisa nohlobo lokusebenza lwendabuko olusebenzayo, i-TP-TGXG-200 isebenza kahle kakhulu, ukucindezela okunzima, futhi kubangele ukulimala okuncane kuma-cap.
Isicelo
Umshini we-twing othomathikhi angasetshenziswa emabhodleleni anama-screw cap ngamasayizi ahlukahlukene, amajamo nezinto zokwakha.
A. Usayizi webhodlela
Ilungele amabhodlela anobubanzi obungama-20-120mm kanye nokuphakama okungama-60-180mm. Kepha kungenziwa ngokwezifiso ngosayizi ofanele webhodlela ngaphezulu kwaleli banga.
B. ukwakheka kwebhodlela
Umshini we-cap we-othomathikhi ungasetshenziswa kumajamo ahlukahlukene afana nomjikelezo wesikwele noma ukwakheka okuyinkimbinkimbi.
C. Ibhodlela kanye ne-Cap Material
Noma ngabe yini ipulasitiki yengilazi noma insimbi, umshini wokukhomba othomathikhi angakwazi ukuphatha bonke.
D. Screw cap uhlobo
Umshini we-twing othomathikhi ungamisa zonke izinhlobo ze-screw cap, njengephampu, fafaza, uphonsa cap nokunye.
E. Umkhakha
Umshini we-TIPIP ozenzakalelayo ungajoyina zonke izinhlobo zezimboni noma ngabe yindabuko, uketshezi, umugqa wokupakisha we-granule, noma kungukudla, umuthi, chemistry noma omunye imboni. Nomaphi lapho kukhona khona isikulufa, kukhona umshini wokukhokhisa othomathikhi ongasebenza nawo.
Inqubo yokwakha nokusebenza
Siqukethe umshini we-cap kanye ne-cap feeder.
1. I-cap feder
2. Ukubekwa kwe-cap
3. Isihlukanisi sebhodlela
4. Ukukhomba amasondo
I-5.
6. Ibhodlela lidlulisela ibhande
Ukulandela inqubo yokusebenza
Izici
Isetshenziswa kabanzi emabhodleleni kanye nama-cap of bobunjwa ahlukahlukene nezinto ezibonakalayo.
■ Ukulawulwa kwesikrini se-PLC nokuthinta, kulula ukusebenza.
■ Ukusebenza okulula nokulungiswa okulula, gcina imithombo eminingi yabantu kanye nezindleko zesikhathi.
■ Ijubane eliphakeme neliguqukayo, elilungele zonke izinhlobo zomugqa wokupakisha.
■ Ukusebenza okuzinzile nokunembe okuphezulu.
■ inkinobho eyodwa yokuqala umsebenzi uletha lula okuningi.
■ Idizayini enemininingwane yenza umshini uhlazise kakhulu futhi uhlakaniphe.
■ isilinganiso esihle ku-Outlook of Machine, Design Averevel Design and Bukeke.
■ Umshini womshini wenziwa nge-SUS 304, hlangana ne-GMP Standard.
■ Zonke izingxenye zokuxhumana ezinebhodlela namabhodlela zenziwa ngokuphepha kwezinto ezibonakalayo zokudla.
■ isikrini sokubonisa esidijithali ukukhombisa usayizi webhodlela elihlukile, elizoba lula ngokushintsha ibhodlela (inketho).
■ inzwa ye-optronic ukususa amabhodlela okuyiphutha eliboshwe (inketho).
■ ungene ephakamisa idivaysi ukondla ngamabhodlela ngokuzenzakalelayo.
■ Ingxenye yokuwa ye-LID ingasusa amabhomu amaphutha kude (ngokushaya komoya nokulinganisa kwesisindo).
■ Ibhande ukucindezela amabhodlela athambekele, ngakho-ke angaguqula isembozo endaweni efanele bese ucindezela.
-Nengqondo
Sebenzisa umgomo webhalansi ye-Center esezingeni elihlukile ezinhlangothini ezimbili ze-cap, kuphela ukuqondiswa okuyikho kwe-cap kungahanjiswa phezulu. I-cap esezingeni elifanele izokwehla ngokuzenzakalelayo.
Ngemuva kokuthi isihambisi silethe izigqoko ngaphezulu, ama-blower ashaya izigqoko zibe yi-cap track.
Iphutha le-LID sensor ingabona amabhodlela angenele kalula. Iphutha le-othomathikhi i-aumover ne-Bottle Sensor, Finyelela umphumela omuhle we-capling
Isihlukanisi sebhodlela sizohlukanisa amabhodlela kusuka komunye nomunye ngokulungisa ijubane lokuhamba lamabhodlela asesikhundleni salo. Amabhodlela ayindilinga ajwayele ukudinga ukwahlukaniswa okukodwa, namabhodlela esikwele adinga abahlukanisi ababili abahlukile.
I-CAP iswele ukuthola izilawuli zedivayisi cap feeder isebenza futhi ime ngokuzenzakalelayo. Kunezinzwa ezimbili ezinhlangothini ezimbili zethrekhi ye-cap, eyodwa okufanele ihlole ukuthi ithrekhi igcwele izigqoko, enye ukubheka ukuthi ithrekhi ayinalutho yini.
-Qeqesheka
Isivinini esiphezulu sokuhambisa ibhodlela kanye ne-cap feeder singafinyelela i-100 BPM, eletha umshini omkhulu womshini ukuze uvumelane nomugqa ohlukahlukene wokupakisha.
Amabili amasondo amasondo asontekile athambile ngokushesha. Ngamunye walombhangqwana unomsebenzi othize. Umbhangqwana wokuqala ungaphendukela emuva nje ukwenza ukufakwa okunzima ukubeka izigqoko zibe sesimweni sazo esifanele. Kepha angenza ama-cap efulapha ukuze afinyelele isikhundla esifanele ngokushesha kanye namasondo amabili wesibili lapho i-cap ijwayelekile. Amabili ama-Pairs avumelana kancane ukuze aqinise i-cap cap, ngakho-ke ijubane labo lihamba kancane phakathi kwawo wonke amasondo.
-Seduze
Qhathanisa nokulungiswa kwesondo lezandla kusuka kwabanye abahlinzeki, inkinobho eyodwa yokuphakamisa noma ukwehlisa idivaysi yonke ekhohlakala ilula kakhulu.
Ukushintshwa okune kwesobunxele kuye kwesokudla kusetshenziselwa ukulungisa ijubane lokuhambisa ibhodlela, isitembu sebhodlela, ukugibela ukugibela kanye nokuhlukaniswa kwamabhodlela. Ukudayela kungaqondisa opharetha ukufinyelela ijubane elifanele izinhlobo ngazinye zephakeji kalula.
Amasondo ezandla ukushintsha ibanga phakathi kwebhodlela lamabhodlela amabhodlela kalula. Kunamasondo amabili emikhawulweni emibili yebhande lokubopha. Ukudayela kuholela opharetha ukuthi afike endaweni efanele ngokunembile lapho eshintsha usayizi wamabhodlela.
Ukushintsha ukulungisa ibanga phakathi kwamasondo okukhomba kanye nama-cap. Ukusondela kwebanga, ukuqina kwe-cap kuzoba. Ukudayela kusiza opharetha ukuthola ibanga elifanele kakhulu elilungele.
Umsebenzi olula
Ukulawulwa kwesikrini se-PLC nokuthinta ngohlelo olulula lokusebenza, kwenza umsebenzi ube lula futhi usebenze kahle.
Inkinobho yezimo eziphuthumayo ukumisa umshini ngasikhathi sinye ngesikhashana esiphuthumayo, esigcina sigcina siphephile.
| Umshini webhodlela webhodlela le-TP-200xx-200 | |||
| Okukhiqiza | Amabhodlela angama-50-120 / Min | Ubukhulu | I-2100 * 900 * 1800mm |
| I-Bottles Ububanzi | Φ 222-120mm (Kwenziwe ngokwezifiso ngokuya ngesidingo) | Amabhodlela ukuphakama | I-60-280mm (eyenziwe ngokwezifiso ngokuya ngesidingo) |
| Usayizi we-lid | Φ15-120mm | Isisindo sengqikithi | I-350kg |
| Izinga elifanelekile | ≥99% | Ubuqhwaga | 1300w |
| -Kilweni | Insimbi engagqwali engu-304 | Amandla kagesi | 220v / 50-60hz (noma ngokwezifiso) |
| Cha. | Ibizo | Ukudabuka | Phawula |
| 1 | Ivertor | ITaiwan | Deza |
| 2 | Isikrini sokuthinta | Izitsha zokudlela zebumba uqobo | I-Touchwin |
| 3 | Inzwa ye-optronic | I-Korea | Ama-autonics |
| 4 | Uhlobo lwenhlanzi | US | Invamu |
| 5 | I-Chip Chip | US | Into eminye |
| 6 | Ukucindezela ibhande | UShanghai |
|
| 7 | Uchungechunge motor | ITaiwan | Talike / gpg |
| 8 | Uhlaka lwe-SS 304 | UShanghai | I-Baosteel |
Umshini wokukhokhisa othomathikhi ungasebenza ngomshini wokugcwalisa kanye nokulebula ngomshini ukwakha umugqa wokupakisha.
A. Ibhodlela lokungabikholi + i-Auger Filler + umshini wokukhokhisa ozenzakalelayo + we-foil faning umshini.
B. Ibhodlela le-Unscrambler + i-Auger Filler + umshini othomathikhi ozenzakalelayo + umshini wokuvalwa uphawu + umshini wokulebula +
Izesekeli ebhokisini
■ Incwajana Yemiyalezo
■ Umdwebo kagesi nomdwebo wokuxhuma
■ Umhlahlandlela Wokusebenza Kokuphepha
■ iqoqo lezi zingxenye
■ amathuluzi wokulungisa
■ Uhlu lokucushwa (umsuka, imodeli, ama-specs, intengo)
1. Ukufakwa kwe-Cap Elevator kanye nohlelo lokubeka i-CAP.
(1) Ukufakwa kwe-cap ukuhlela nokutholwa inzwa.
I-Cap Elevator kanye nokubeka uhlelo kuhlukaniswe ngaphambi kokuthumela, sicela ufake i-cap ukuhlela nokubeka uhlelo ngomshini weplip ngaphambi kokusebenzisa umshini. Sicela uxhume uhlelo njengoba kukhonjisiwe ezithombeni ezilandelayo:
Ukuvinjelwa kokuhlola (ukumiswa komshini)
a. Xhuma ithrekhi ye-cap yokubeka ithrekhi kanye ne-ramp nge-mose screw.
b. Xhuma ucingo lwemoto nge-plug ngakwesokunene kuphaneli yokulawula.
c. Xhuma inzwa yokuhlola ephelele nge-Sensor Amplifier 1.
d. Xhuma inzwa yokuhlola ukuntuleka kwe-cap nge-sensor amplifier 2.
Lungisa i-angle ye-cap ekhuphuka chain: I-angle ye-cap ekhuphuka chain ilungiswe ngokuya nge-cap cap enikezwe nguwe ngaphambi kokuthumela. Uma kudingekile ukushintsha imininingwane ye-cap (vele ushintshe usayizi, ungashintshiwe uhlobo lwe-cap), sicela uguqule i-angle ye-cap ekhuphuka chain nge-angle ukulungiswa kwesikulufa kuze kube yilapho i-chain ingeza i-chain ohlangothini oluseduze. Inkomba njengokulandelayo:
I-cap in State A iyindlela efanele lapho i-cap ekhuphuka chain eletha phezulu.
I-cap in State B izokwehla ngokuzenzakalelayo uma i-chain isendaweni efanele.
(2) Lungisa uhlelo lokuphonsa (Chute)
I-angle yokudonsela i-chute kanye nesikhala sekusethiwe ngokuya ngesampula elinikeziwe. Imvamisa uma kungekho okunye ukucaciswa okusha kwebhodlela noma i-cap, ukusetha okudinga ukungalungiswa. Futhi uma kunemininingwane eminingi kunokucaciswa okungu-1 kwebhodlela noma iklayenti, iklayenti lidinga ukuklelisa leyo nto kwinkontileka noma ekunamathiselwe kwayo ukuze kuqinisekiswe ikhefu le-Dound Space ngokwanele ukuze kuguqulwe. Indlela yokulungiswa injengokulandelayo:
Lungisa ukuphakama kohlelo lokuphonsa nge-cap: sicela ukhulule isikulufa esikhuphukayo ngaphambi kokuvula isondo lokubamba 1.
Isikulufa esilungisayo singashintsha ukuphakama kwesikhala se-Chute.
Isondo lesibambo 2 (ezinhlangothini ezimbili) lingashintsha ububanzi besikhala se-chute.
(3) Ukulungisa ingxenye yokucindezela cap
I-cap izomboza umlomo wamabhodlela kusuka ku-chute ngokuzenzakalelayo lapho ibhodlela lidla endaweni ye-cap ngokucindezela ingxenye. Ingxenye yokucindezela i-cap nayo ingashintshwa ngenxa yokuphakama kwamabhodlela nezigqoko. Kuzothinta ukusebenza kwebhoji uma ingcindezi kwi-cap ayifanele. Uma isikhundla se-cap cindezela ingxenye ephezulu kakhulu, ukusebenza okucindezelayo kuzothonywa. Futhi uma isikhundla siphansi kakhulu, i-cap noma ibhodlela lizolimala. Imvamisa ukuphakama kwengxenye yokucindezela cap kuguqulwe ngaphambi kokuthumela. Uma umsebenzisi edinga ukulungisa ukuphakama, indlela yokulungiswa injengokulandelayo:
Uyacelwa ukuthi ukhulule isikulufa esikhuphukayo ngaphambi kokulungisa ukuphakama kwengxenye yokucindezela cap.
Kukhona enye ingxenye yokucindezela i-cap ngomshini ukuze uvumelane nebhodlela elincane kunazo zonke, indlela yoshintsho olukhonjiswa kuvidiyo.
(4). Ukulungisa umfutho womoya ukushaya i-cap ungene ku-chute.
2. Ukulungisa ukuphakama kwezingxenye eziphambili zizonke.
Ukuphakama kwezingxenye eziphambili njenge-Bottle Fix Esakhiweni, isondo le-Gum-elastic Spin, Ingxenye yokucindezela i-CAP ingashintshwa iyonke nge-Mini Phezulu. Inkinobho yokulawula ye-Machine Elevator ingakwesokunene sephaneli yokulawula. Umsebenzisi kufanele akhulule isikulufa esikhuphukayo kwinsika emibili yokusekela ngaphambi kokuqala i-Elevator Yemishini.
Ø kusho phansi futhi Ø usho phezulu. Ukuze uqiniseke ukuthi isikhundla samasondo esinawo masondo sifana nama-cap. Sicela uvale amandla we-lifti bese ubopha isikulufu esisemuva ngemuva kokulungiswa.
Ukuphawula: Sicela ucindezele inkinobho yokuphakamisa (eluhlaza) ngaso sonke isikhathi kuze kube yilapho uthola isikhundla esifanele. Ijubane le-liftis lihamba kancane, sicela ulinde ngesineke.
3. Lungisa isondo le-gum-elastic spin (ngazimbili ezintathu zesondo)
Ukuphakama kwesondo le-spin kulungiswe yi-Elevator Yemishini.
Ububanzi be-pair of Spin Wheel bulungiswa ngokuya ngesilinganiso se-cap.
Imvamisa ibanga phakathi kwesondo le-2-3MM lingaphansi kobubanzi be-cap. I-opharetha ingaguqula ububanzi be-Spin Wheel ngesibambo wesondo B. (isondo ngalinye lesibambo lingashintsha isondo le-aspative spin).
Uyacelwa ukuthi ukhulule isikulufa esikhuphukayo ngaphambi kokulungiswa kwesondo lesibambo B.
4. Ukulungisa ukwakheka kwebhodlela.
Isikhundla sebhodlela sebhodlela singashintshwa ngokulungisa isikhundla sokwakheka kokulungiswa kanye ne-axis yokuxhumanisa. Uma isikhundla sokulungisa siphansi kakhulu ebhodleleni, ibhodlela kulula ukulala phansi ngesikhathi sokondla noma ukukhokha. Ngokuphambene nalokho uma isikhundla sokulungiswa siphezulu kakhulu ebhodleleni, kuzophazamisa ukusebenza kahle kwamasondo ezi-spin. Qiniseka ukuthi i-Centerline of Conveyor ne-Bottle Fix Izakhiwo zikumugqa ofanayo ngemuva kokulungiswa.
Ukuguqula isondo lesibambo A (ukuguqula isibambo ngezandla ezi-2 ndawonye) ukulungisa ibanga phakathi kweBeld Fix Belt. Ngakho-ke isakhiwo singalungisa ibhodlela kahle ngesikhathi sokucindezela inqubo.
Ukuphakama kwebhodlela lokulungiswa kwebhodlela kuvame ukulungiswa yi-Elevator Yemishini.
.
Uma opharetha bedinga ukulungiswa kwebhande elikhulu kububanzi obukhulu, sicela ulungise isikhundla sebhande ngemuva kokulungiselela isikulufu 1 bese uklebhula 2 ndawonye, sicela ulungise isikulufa esingu-1 kuphela, bese uguqula ifindo lokulungiswa.
I-5
Opharetha kufanele bashintshe isikhundla se-Bottle Space ukulungisa isondo kanye nokugaya lapho kufaka okunye ukucaciswa kwebhodlela. Isikhala phakathi kwesondo lokuguqula i-Space kanye nesidinali kufanele 2-3MM ngaphansi kwesilinganiso sebhodlela. Uyacelwa ukuthi uqiniseke ukuthi i-Centerveill yezakhiwo ze-conveyor ne-Bottle Fix zikulayini ofanayo ngemuva kokulungiswa.
Ukulungiselela ukuguqula isikulufa kungalungisa isikhundla se-Bottle Space Ukulungisa isondo.
Isibambo sokulungisa okuxekethile singaguqula ububanzi bokubopha izinhlangothi zombili ze-conveyor.
